Industrial Generating Sets

Prime-power generating set

A set that is the supply rather than the back-up, running for thousands of hours a year on a site with no usable grid connection. Everything about it is sized for running, not waiting.

Features

  • The prime rating carries a 10 % overload allowance for one hour in twelve, and continuous duty without that allowance is a separate, lower rating again.
  • Fuel becomes the dominant cost within months, so specific consumption in l/kWh at the expected load is the number that decides the purchase.
  • Service intervals arrive on a calendar rather than a plan, so oil, filter and coolant holdings have to be stocked locally from day one.
  • Running two smaller sets in rotation usually beats one large set on both fuel and availability, because each runs nearer its efficient load.
  • A load bank or dump load is worth specifying where the site load falls below about 30 % of rating for long periods.
  • Where the site also has renewable generation, the set's minimum stable load is what limits how much of it can be used.

Specifications

Figure Typical range Unit Why it matters
Prime output 100 - 2 250 kVA The continuous duty rating.
Specific fuel consumption 0.24 - 0.30 l/kWh The figure that dominates total cost of ownership.
Minimum recommended load 30 % Below it, running damages the engine.
Oil sump capacity 20 - 180 l Drives consumable volumes and disposal arrangements.